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Narrator: What happens
when an ambitious builder

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tries to join two skyscrapers

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high up in the
Manhattan skyline?

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Man: You can't
call a friend and say,

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hey, what did you do the
last time you built a bridge

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300 feet in the air
in New York City?

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Narrator: How does
this huge wing-like roof

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not take flight in
Gale-force winds?

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Man: The whole canopy
has an ability to move

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15 to 20 centimetres.

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Narrator: And how can
a building be constructed

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without a corner in sight?

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Woman: It kind of goes against

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everything we think
engineering should be.

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Narrator: This is the
age of the extraordinary...

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Man: This house always is
on the verge of falling down.

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Narrator: Where
ingenious engineers

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have unleashed
unchecked creativity.

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Woman: Everything
in this building

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pushes at the boundaries
of what's possible.

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Narrator: Building
structures so outrageous,

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they defy logic.

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Woman: The forces on this thing

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look like it should
be torn apart.

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Narrator: Now their
secrets are revealed...

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Discovering the
incredible stories

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of their construction...

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Woman: These are
extraordinary feats of engineering.

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Narrator: To try and understand

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how did they build that?

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New York.

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With the total area
of buildable land

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worth over $1.7 trillion,

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its eye-watering prices

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have created one of the
world's most memorable

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and expensive skylines.

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With space at a premium,

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it's forcing developers

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to come up with
groundbreaking solutions

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to make the most out of even

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the least inviting
scraps of land.

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Developing one awkwardly
shaped plot in midtown Manhattan

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tested engineers
to their limits,

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leading to panic on the streets.

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Man: You hear
the fire department,

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they pull up and the guys
come screaming, running in.

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"We got a call.

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One of the buildings
is falling down!"

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Narrator: And
creating the city's

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first skybridge in 80 years,

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giving rise to one of New York's
most incredible new skyscrapers.

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This is the American
copper building.

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Ellie cosgrave: Building
two skyscrapers,

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wanting to join
them in the middle,

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and then deciding that
actually you want them bent...

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That is next level.

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Narrator: In 2013,
developer Simon koster

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had his eye on a
plot next to the river

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that should have
been prime real estate.

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But the site came
with a major problem...

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New York City's zoning laws,

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the rules that decide what
can be built and where.

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Simon koster: The zoning
of this site was prescribed

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before we bought the site.

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That approval prescribed

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the exact footprints
of the tower

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and the exact
heights of the tower.

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They assumed, by prescribing
the footprint and the height,

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that they were prescribing
the exact building shape,

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but when we bought the site,

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we didn't want to
create two buildings.

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We wanted to
create one building.

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Narrator: There was
an existing building

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in the corner of the plot

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and a piece of land that
had been zoned as a park.

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So how could they create

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their dream of a
single building?

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Simon: We didn't want
anyone to be going to the gym

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in their neighbor's building,

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we didn't want someone
going to a lounge

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or going to visit someone
else in a neighbor's property.

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We wanted to use the scale
of the property and the block

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to create one community.

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Narrator: Koster brought
in Greg pasquarelli

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from shop architects
to find a solution.

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Gregg pasquarelli:
When our client bought it,

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he said, I could go
through a rezoning,

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which takes many years

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and has a lot of risks
and is very difficult,

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or he said,

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can you come up with something
with these handcuffs on?

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And that was our challenge.

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Corina kwami: They
could have built two towers,

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but they came up
with a much better idea.

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Simon: There end up
being a lot of great ideas,

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a lot of terrible ideas.

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And what usually
ends up happening

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is one of the terrible ideas

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turns out to be a
really wonderful one.

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And it's terrible at first because
somebody says, you know,

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let's build a giant bridge
between two buildings

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hundreds of feet off the ground.

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And for those of us
that have to pay for it

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and figure it out,

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we go, no, let's not do that.

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Um, but of course, as you
start to wrap your head around

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kind of all the
different aspects

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that could make it possible,

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you start to realize that it's
actually very approachable,

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and the way we approach
building the skybridge

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was the same way we
approach building everything else,

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which is kind of
one step at a time.

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Narrator: It would be
the city's first skybridge

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in over 80 years.

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Joining two giant skyscrapers
almost 300 feet in the air

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on the banks of the east
river on a site prone to flooding

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was always going to be
an engineering headache.

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But it was also an opportunity.

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Gregg: The idea was we could
make a sort of amenities package

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or a shared space

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that would be sort of
typical for each building,

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or if we built a bridge,

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we could build one
phenomenal one

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that brought everybody together.

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And so getting that
designed and built

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and making it work

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was the greatest challenge,

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but I also think is the
greatest success of the project.

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Narrator: The easiest way
to connect the two towers

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would be with a straight line.

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But that would mean going
over the existing building,

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which they didn't own.

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The architects came up
with a gravity-defying solution.

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They decided to
bend the buildings.

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Ellie: How did they
bend the towers?

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That's the real question.

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Simon: They bend
towards each other, right?

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One on the long axis
and one on the short axis.

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It moves the edge
of the west tower

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out to the corner
of the property line

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so that we can actually
connect the two buildings

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with a straight line.

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Otherwise our bridge would have
had to be kind of l- or v-shaped

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which is obviously
much harder still to do.

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Narrator: By bending
the two towers,

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they'd not only overcome
the zoning issues,

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but also the engineering ones.

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Hayley loren oakes:
Making small adjustments

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is a great way to
make a big change.

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A couple of inches can
quickly become meters,

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and it's something
that clever designers

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can use to their advantage.

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Narrator: And that's
exactly what they did here.

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By slightly moving each floor
closer to the other building

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as they go up to the skybridge,

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and then moving away again,

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they were able to
bend the buildings.

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Simon: We were able to
solve both of those problems

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with these really elegant
architectural moves.

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Narrator: In 2012,

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work began preparing
the site for construction.

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It was clear from the start

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this was going to
be a tough build.

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The site was right
next to the east river,

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a location that had
previously flooded.

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@joshua macabuag: It's in an
area that's subject to hurricanes,

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and so in 2012, there
was a very large hurricane,

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hurricane Sandy,
which affected New York,

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and during that hurricane

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this actual site was flooded

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before the building
was constructed,

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so that's really highlighted

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two of the main risks
to the construction...

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The wind and the water.

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Narrator: The man who
had to face this challenge

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was Michael Jones.

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Michael Jones: The
foundation of the building

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was kind of a monster
process on our end to build it.

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We're very close
to the east river,

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and the water
level is very high.

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So to dig a hole as
deep as we had to dig it

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into our foundation elements

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was a serious challenge.

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Narrator: Michael and the team
had to dig down almost 50 feet.

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With the water table only
4.5 feet below the surface,

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they needed to stop
the site from flooding.

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The engineering solution was to
create a huge concrete structure

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to keep the water out.

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Michael: What you do is
you create a perimeter wall

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around your site
from the ground level.

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You can push steel sheets,
push those down into the ground,

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and they interlock,

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and so you more or less
build a bathtub with no bottom,

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and then the water
level inside the bathtub

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is the same as it is outside.

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So then what you can do
is you drill Wells down there

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and you De-water
inside of your bathtub.

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You can locally bring
that water level down

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by putting a pump.

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You have to kind of
artificially drop the water level,

201
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and to do that with, you
know, a few cups of water

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is really easy.

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To do it with a few
million gallons is difficult.

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Narrator: It took a
year and a half to do it,

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but with the bathtub
built and the foundation in,

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they could turn their attentions

207
00:09:05,806 --> 00:09:07,366
to the next big
engineering challenge...

208
00:09:08,548 --> 00:09:11,986
Building the bending towers.

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Joshua: Generally,
a leaning building

210
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is very much a bad sign,

211
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and the designers

212
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would very much have
had to have factored in

213
00:09:21,256 --> 00:09:22,561
the kind of sideways forces that
are caused by something leaning.

214
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But there's two
things to consider,

215
00:09:26,740 --> 00:09:27,610
and that's they've designed
a building that's able to lean,

216
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but also that that building

217
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is going to be leaning
throughout it's construction,

218
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which means you
have to really think about

219
00:09:34,095 --> 00:09:36,096
the stability of
the final building,

220
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but also all the intermediate
stages during construction.

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So it's an engineering feat.

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Narrator: The person making sure

223
00:09:42,190 --> 00:09:43,756
this bent skyscraper
didn't come crashing down

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was structural
engineer Susan hamos.

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Susan hamos: Because of
the leaning of the building,

226
00:09:51,155 --> 00:09:53,115
every floor we had to tie
back to the shear walls.

227
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What shear walls
means, they take shear,

228
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they take horizontal load,

229
00:10:00,382 --> 00:10:01,687
they take shear
from the wind load,

230
00:10:01,688 --> 00:10:04,211
shear from the seismic loads,

231
00:10:04,212 --> 00:10:06,648
and shear from gravity loads.

232
00:10:06,649 --> 00:10:07,693
You imagine, if you
put something like this,

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it wants to fall down.

234
00:10:10,392 --> 00:10:12,792
So we had to put some rebars
to pull it back to the vertical,

235
00:10:13,830 --> 00:10:18,225
long concrete walls

236
00:10:18,226 --> 00:10:18,922
that were designed to take
all these horizontal loads

237
00:10:18,923 --> 00:10:20,881
from the gravity.

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00:10:22,360 --> 00:10:25,101
Narrator: Although
the building bends,

239
00:10:25,102 --> 00:10:27,016
the lift shaft and
the shear walls

240
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stay vertical

241
00:10:29,019 --> 00:10:30,280
and act like a spine,

242
00:10:30,281 --> 00:10:32,152
taking the force of the floors

243
00:10:32,153 --> 00:10:34,545
as they create the
bending skyscrapers.

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00:10:34,546 --> 00:10:37,071
Michael: The main structure,

245
00:10:38,507 --> 00:10:39,986
which is the core,
the elevator core

246
00:10:39,987 --> 00:10:40,640
and the shear walls, which
are massive structures,

247
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those stay straight.

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00:10:43,468 --> 00:10:44,991
But all of the columns
were on an angle.

249
00:10:44,992 --> 00:10:47,112
So we got really good at
building columns on an angle.

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00:10:50,954 --> 00:10:52,594
Narrator: As the
extraordinary skyscrapers

251
00:10:53,348 --> 00:10:54,870
took shape on the
Manhattan skyline,

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00:10:54,871 --> 00:10:57,091
they didn't go unnoticed.

253
00:10:58,440 --> 00:11:00,702
Michael: This
tower, the east tower,

254
00:11:00,703 --> 00:11:03,836
goes about 8.5 inches per floor.

255
00:11:03,837 --> 00:11:06,076
So by the time, you know, we
are really offset maximum distance,

256
00:11:06,100 --> 00:11:09,232
we're over 20 feet,
22 feet, I think it is,

257
00:11:09,233 --> 00:11:12,235
out of plumb

258
00:11:12,236 --> 00:11:13,497
before we start
working our way back.

259
00:11:13,498 --> 00:11:16,022
And that's the
sort of visual thing

260
00:11:16,023 --> 00:11:17,903
that people really weren't
accustomed to seeing.

261
00:11:19,330 --> 00:11:21,244
Hayley: The bent
shape of the skyscrapers

262
00:11:21,245 --> 00:11:23,856
caused panic as the
buildings were going up,

263
00:11:23,857 --> 00:11:26,685
which is something that the
main builder had to deal with.

264
00:11:26,686 --> 00:11:28,512
Michael: One day, you
know, we're down there,

265
00:11:28,513 --> 00:11:30,689
we're all working,

266
00:11:30,690 --> 00:11:32,081
and you hear the
fire department,

267
00:11:32,082 --> 00:11:33,517
they pull up, and the
guys come screaming

268
00:11:33,518 --> 00:11:34,910
and they're running in, and
it's all chaos for a second.

269
00:11:34,911 --> 00:11:37,304
We're trying to figure
out what's going on.

270
00:11:37,305 --> 00:11:38,871
Finally I grabbed the
guy. I go, "what's going on?

271
00:11:38,872 --> 00:11:39,915
What's happening?
I'm in charge here.

272
00:11:39,916 --> 00:11:41,482
What's going on?"

273
00:11:41,483 --> 00:11:43,353
He said, "we got a call.

274
00:11:43,354 --> 00:11:44,138
One of the buildings
is falling down."

275
00:11:44,139 --> 00:11:46,443
And I kind of kind of stopped,

276
00:11:46,444 --> 00:11:48,010
I had to think about
it for a second.

277
00:11:48,011 --> 00:11:49,490
I go, "no, no. It's
supposed to be like that."

278
00:11:49,491 --> 00:11:51,274
We showed him pictures
and renderings of the building

279
00:11:51,275 --> 00:11:53,320
and showed him the
plans and everything,

280
00:11:53,321 --> 00:11:54,974
but it's such a unique
architectural feature

281
00:11:54,975 --> 00:11:56,735
that people didn't know
how to respond to it.

282
00:11:59,936 --> 00:12:02,285
Narrator: Once the builders
had convinced new yorkers

283
00:12:02,286 --> 00:12:05,854
that the towers
weren't collapsing,

284
00:12:05,855 --> 00:12:07,528
they still faced one of
their biggest challenges...

285
00:12:07,552 --> 00:12:11,164
The skybridge.

286
00:12:11,165 --> 00:12:13,209
Central to the design,

287
00:12:13,210 --> 00:12:14,907
the skybridge nearly
300 feet in the air

288
00:12:14,908 --> 00:12:17,823
would join the two
towers together,

289
00:12:17,824 --> 00:12:20,869
making one community.

290
00:12:20,870 --> 00:12:22,349
Michael: The bridge
is several layers.

291
00:12:22,350 --> 00:12:24,003
There's private terraces on top,

292
00:12:24,004 --> 00:12:25,700
there's a public lounge,

293
00:12:25,701 --> 00:12:27,441
in between there's
a pool and hot tubs.

294
00:12:27,442 --> 00:12:28,834
You can kind of swim
from one building to another.

295
00:12:28,835 --> 00:12:30,923
And then below all that,
the bottom level of the bridge

296
00:12:30,924 --> 00:12:32,284
we use to transfer
mechanical water

297
00:12:33,665 --> 00:12:36,058
and we use emergency
generator power.

298
00:12:36,059 --> 00:12:37,407
We transfer from one
building to another.

299
00:12:37,408 --> 00:12:39,583
And that's really
my favourite part,

300
00:12:39,584 --> 00:12:40,933
is it allows us
some kind of leeway

301
00:12:40,934 --> 00:12:44,458
in terms of where
we put equipment

302
00:12:44,459 --> 00:12:46,499
so each building doesn't
act isolated to each other.

303
00:12:49,159 --> 00:12:50,986
Narrator: The bridge came with

304
00:12:50,987 --> 00:12:52,118
some serious
engineering challenges.

305
00:12:52,119 --> 00:12:55,338
How would they
stop the hurricanes

306
00:12:55,339 --> 00:12:57,384
that regularly hit New York

307
00:12:57,385 --> 00:12:59,952
from tearing it apart?

308
00:12:59,953 --> 00:13:01,997
Simon: The biggest
design constraint

309
00:13:01,998 --> 00:13:03,085
on tall buildings in
New York is wind,

310
00:13:03,086 --> 00:13:04,366
so buildings move
back and forth,

311
00:13:05,872 --> 00:13:07,350
towards each other and
away from each other.

312
00:13:07,351 --> 00:13:08,525
The total movement
between the two buildings

313
00:13:08,526 --> 00:13:10,745
is about 12 inches.

314
00:13:10,746 --> 00:13:12,965
12 inches is in a windstorm,

315
00:13:12,966 --> 00:13:14,444
so that movement was
our number-one challenge.

316
00:13:14,445 --> 00:13:16,621
From a structural perspective,

317
00:13:18,580 --> 00:13:20,980
that skybridge is like putting
a toothpick between two rocks.

318
00:13:23,454 --> 00:13:25,673
Narrator: Skyscrapers are
built to cope with high winds,

319
00:13:25,674 --> 00:13:27,834
and at the top, can move
about 3 feet in any direction.

320
00:13:29,460 --> 00:13:33,289
Fine when they're not
fixed to another building.

321
00:13:33,290 --> 00:13:34,988
But here, two
independently moving towers

322
00:13:36,424 --> 00:13:40,688
would be linked by the bridge.

323
00:13:40,689 --> 00:13:42,733
And when they moved,
they could rip the bridge apart.

324
00:13:42,734 --> 00:13:46,389
Susan: Is it possible
to put the bridge there?

325
00:13:46,390 --> 00:13:48,261
We said, of
course it's possible.

326
00:13:48,262 --> 00:13:49,958
So how would we do it?

327
00:13:49,959 --> 00:13:51,525
And we said no problem,

328
00:13:51,526 --> 00:13:52,743
we'll connect it
to one building,

329
00:13:52,744 --> 00:13:55,007
and we let it
slide on the other.

330
00:13:55,008 --> 00:13:56,530
So when the wind is
hitting the two buildings,

331
00:13:56,531 --> 00:13:59,925
one would move out, the
other one would move in.

332
00:13:59,926 --> 00:14:01,841
And we don't want the
bridge to like buckle,

333
00:14:02,711 --> 00:14:05,452
to pop out of its place,

334
00:14:05,453 --> 00:14:06,540
so we have to
slide it on one side.

335
00:14:06,541 --> 00:14:09,152
Narrator: Their solution

336
00:14:10,980 --> 00:14:12,415
was to join only one side
of the bridge to the towers

337
00:14:12,416 --> 00:14:15,897
and balance the other
side on huge teflon plates,

338
00:14:15,898 --> 00:14:18,018
letting the bridge slide in
and out of the east tower.

339
00:14:20,337 --> 00:14:22,687
Michael: It slides on
these giant teflon plates

340
00:14:24,211 --> 00:14:26,091
that account for 28
inches of movement in total,

341
00:14:26,778 --> 00:14:30,738
14 in any given direction.

342
00:14:30,739 --> 00:14:32,479
Narrator: Now they
knew it was possible.

343
00:14:32,480 --> 00:14:34,437
All they had to do was build it.

344
00:14:34,438 --> 00:14:38,093
Michael: Unfortunately,

345
00:14:38,094 --> 00:14:38,921
when you're doing
something unique like this,

346
00:14:38,922 --> 00:14:39,965
you can't call a friend and say,

347
00:14:39,966 --> 00:14:42,054
"hey, what did you do

348
00:14:42,055 --> 00:14:42,707
the last time you built a
bridge 300 feet in the air

349
00:14:42,708 --> 00:14:45,144
in New York City?"

350
00:14:45,145 --> 00:14:46,493
Narrator: Building a 300-foot
high and 240-foot wide

351
00:14:46,494 --> 00:14:50,323
scaffold tower
between the buildings

352
00:14:50,324 --> 00:14:51,846
to allow construction
of the bridge

353
00:14:51,847 --> 00:14:55,458
would be difficult.

354
00:14:55,459 --> 00:14:56,982
So they decided to
build a temporary bridge,

355
00:14:56,983 --> 00:14:58,583
from which they'd
construct the real one.

356
00:14:59,724 --> 00:15:01,595
Michael: We were
trying to figure out

357
00:15:01,596 --> 00:15:03,423
the best way to do it,

358
00:15:03,424 --> 00:15:04,598
and it started with someone
was supposed to bring a football in,

359
00:15:04,599 --> 00:15:08,210
and we were going
to tie a string to it

360
00:15:08,211 --> 00:15:09,516
and kind of throw it from
one building to another.

361
00:15:09,517 --> 00:15:10,909
But I think we forgot
the football that day,

362
00:15:10,910 --> 00:15:12,823
so we took a stick
and wrapped it up

363
00:15:12,824 --> 00:15:16,610
with a bunch of
literally small string,

364
00:15:16,611 --> 00:15:19,830
made sure everything
was clear below,

365
00:15:19,831 --> 00:15:21,049
everything was
safe, we were good.

366
00:15:21,050 --> 00:15:21,921
Threw it from one
building to another,

367
00:15:21,922 --> 00:15:25,097
and so we had one string.

368
00:15:25,098 --> 00:15:26,533
Then we pulled back a
string that was a little thicker.

369
00:15:26,534 --> 00:15:29,492
Then we pulled back a rope,

370
00:15:29,493 --> 00:15:31,059
then we pulled
back a thicker rope,

371
00:15:31,060 --> 00:15:32,191
and then we could finally
pull back the steel cable

372
00:15:32,192 --> 00:15:34,149
and literally just started
weaving the cable

373
00:15:34,150 --> 00:15:35,430
back and forth
and back and forth

374
00:15:35,630 --> 00:15:37,761
until we got it.

375
00:15:37,762 --> 00:15:39,122
From there, we
could work off there

376
00:15:40,504 --> 00:15:41,375
and start building the
bottom of the bridge,

377
00:15:41,376 --> 00:15:44,290
build another platform,

378
00:15:44,291 --> 00:15:45,508
build the next level of
the bridge, and so on.

379
00:15:45,509 --> 00:15:47,597
Narrator: With the
temporary bridge in place,

380
00:15:47,598 --> 00:15:50,687
Michael then had to figure out

381
00:15:50,688 --> 00:15:52,328
how to lift the huge
sections of steelwork

382
00:15:52,386 --> 00:15:55,649
300 feet into the air.

383
00:15:55,650 --> 00:15:57,434
Michael: We were limited
with what equipment

384
00:15:58,522 --> 00:16:00,697
we could actually lift it with,

385
00:16:00,698 --> 00:16:02,351
because, as you can imagine,

386
00:16:02,352 --> 00:16:03,483
lifting something very
heavy, probably 40 to 60 tons,

387
00:16:03,484 --> 00:16:05,486
at that height, over
300 feet in the air,

388
00:16:06,966 --> 00:16:09,228
requires a serious
piece of equipment,

389
00:16:09,229 --> 00:16:10,359
and you can't always fit a
serious piece of equipment

390
00:16:10,360 --> 00:16:12,579
in New York City.

391
00:16:12,580 --> 00:16:13,884
Hayley: To lift the
giant steel trusses,

392
00:16:13,885 --> 00:16:16,148
the skeleton of the
building into place,

393
00:16:16,149 --> 00:16:18,715
the builders attached
a tower crane

394
00:16:18,716 --> 00:16:21,370
to the skyscraper

395
00:16:21,371 --> 00:16:23,503
to stabilize it
against the wind.

396
00:16:23,504 --> 00:16:25,854
Michael: Now that we know
the maximum piece of equipment

397
00:16:26,768 --> 00:16:29,248
we can get in here,

398
00:16:29,249 --> 00:16:30,423
how do we break
the bridge into pieces

399
00:16:30,424 --> 00:16:32,338
that that piece of
equipment can lift

400
00:16:32,339 --> 00:16:33,779
and so that we can
then construct it?

401
00:16:35,690 --> 00:16:39,345
Narrator: 200 tons of steel

402
00:16:39,346 --> 00:16:41,306
had to be hoisted up 300
feet one piece at a time,

403
00:16:41,826 --> 00:16:44,220
to where construction
crews could connect them.

404
00:16:46,701 --> 00:16:51,183
With the skybridge in place,

405
00:16:51,184 --> 00:16:53,162
work began on fitting the
extraordinary copper facçade.

406
00:16:53,186 --> 00:16:57,450
Ellie: They're called
the copper buildings

407
00:16:57,451 --> 00:16:59,690
because they're covered in
over 4 million pounds of copper.

408
00:16:59,714 --> 00:17:03,934
Narrator: Like everything
else on this project,

409
00:17:03,935 --> 00:17:06,015
creating that copper finish
was not going to be easy.

410
00:17:06,416 --> 00:17:10,332
Simon: The first time
this idea was presented,

411
00:17:10,333 --> 00:17:12,813
we thought we'd have
to put copper plate

412
00:17:12,814 --> 00:17:15,903
on the outside of the building,

413
00:17:15,904 --> 00:17:17,861
and we did the math on how
much copper we'd have to buy

414
00:17:17,862 --> 00:17:20,647
and then looked at the
raw material price of copper,

415
00:17:20,648 --> 00:17:21,929
and realized that we'd have
to pay more for the copper,

416
00:17:21,953 --> 00:17:25,565
just to get it here,

417
00:17:25,566 --> 00:17:28,133
than we paid for
the property itself,

418
00:17:28,134 --> 00:17:29,654
which means that
we couldn't afford it.

419
00:17:30,527 --> 00:17:33,007
And so what we ended up doing

420
00:17:33,008 --> 00:17:34,594
was coming up with a pretty
unique laminating structure

421
00:17:34,618 --> 00:17:38,578
where the copper face,

422
00:17:38,579 --> 00:17:40,319
which is very, very
thin copper foil,

423
00:17:40,320 --> 00:17:42,321
actually thinner than
what's even on a penny,

424
00:17:42,322 --> 00:17:45,324
and it is laminated
to a fireproof core,

425
00:17:45,325 --> 00:17:47,565
and then on the backside
of that core is stainless steel.

426
00:17:48,545 --> 00:17:51,982
Narrator: The raw copper
is then left untreated

427
00:17:51,983 --> 00:17:55,812
and open to the elements.

428
00:17:55,813 --> 00:17:58,293
Michael: The copper's
gone from shiny penny colour,

429
00:17:58,294 --> 00:18:01,427
and it will patina and
continue to turn green.

430
00:18:01,428 --> 00:18:03,733
Narrator: The rest will
be done by the weather

431
00:18:03,734 --> 00:18:06,214
over the next 50 years.

432
00:18:06,215 --> 00:18:07,615
Michael: It's going
to be beautiful.

433
00:18:08,391 --> 00:18:09,131
I can't wait for that.

434
00:18:09,132 --> 00:18:10,610
I love the copper,

435
00:18:10,611 --> 00:18:11,394
but there's something
very American

436
00:18:11,395 --> 00:18:13,874
about that colour green,

437
00:18:13,875 --> 00:18:15,832
especially in New York.

438
00:18:15,833 --> 00:18:16,486
It reeks of kind of old
beautiful New York buildings,

439
00:18:16,487 --> 00:18:19,793
all the flashing,

440
00:18:19,794 --> 00:18:20,447
but ultimately it reminds
me of the statue of Liberty,

441
00:18:20,448 --> 00:18:21,622
so can't wait for it.

442
00:18:27,149 --> 00:18:29,630
Hayley: The designers
and developers

443
00:18:31,545 --> 00:18:33,958
have truly built the incredible
from the impossibly difficult.

444
00:18:33,982 --> 00:18:37,724
Narrator: The
American copper building

445
00:18:37,725 --> 00:18:39,117
takes its place in
the New York skyline

446
00:18:39,118 --> 00:18:42,032
as a testament to how

447
00:18:42,033 --> 00:18:43,382
ingenious engineering
and clever design

448
00:18:43,383 --> 00:18:46,776
can create amazing living spaces

449
00:18:46,777 --> 00:18:48,996
in one of the world's
most crowded areas.

450
00:18:48,997 --> 00:18:52,042
Joshua: Two
spectacular buildings

451
00:18:52,043 --> 00:18:54,567
forming a single
iconic project...

452
00:18:54,568 --> 00:18:56,830
It's a real engineering
achievement.

453
00:18:56,831 --> 00:18:58,831
Gregg: Taking this kind
of restrictive set of rules

454
00:18:58,963 --> 00:19:01,662
and celebrating it

455
00:19:03,316 --> 00:19:04,316
into something that looks
beautiful and inspiring

456
00:19:04,317 --> 00:19:06,145
and makes people
wonder about it...

457
00:19:07,494 --> 00:19:09,799
Whenever you can
do that as an architect,

458
00:19:09,800 --> 00:19:11,640
I think that's something
you should strive for.

459
00:19:18,069 --> 00:19:22,638
Narrator: 5,000
miles from New York,

460
00:19:22,639 --> 00:19:25,293
in the ancient city
of Athens, Greece,

461
00:19:25,294 --> 00:19:27,643
engineers and architects have
been battling mother nature

462
00:19:27,644 --> 00:19:29,844
to create an enormous
100,000 square foot floating roof.

463
00:19:33,128 --> 00:19:37,262
Man: To my knowledge,

464
00:19:37,263 --> 00:19:38,480
it's the first
application in the world.

465
00:19:38,481 --> 00:19:42,005
Narrator: Over
half a billion Euros

466
00:19:42,006 --> 00:19:44,182
created a cultural
centre for all athenians,

467
00:19:44,183 --> 00:19:46,533
complete with a new hill,
with a public park on top.

468
00:19:48,361 --> 00:19:51,754
Hayley: This isn't just
about creating a building;

469
00:19:51,755 --> 00:19:53,888
you're creating geography.

470
00:19:55,585 --> 00:19:57,499
Narrator: And all of which
has to be tough enough

471
00:19:57,500 --> 00:19:59,540
to withstand any potentially
devastating earthquakes

472
00:19:59,720 --> 00:20:03,113
woman: Building in
an earthquake zone

473
00:20:03,114 --> 00:20:04,333
is a dangerous game.

474
00:20:06,988 --> 00:20:08,642
Narrator: So how
did they build it?

475
00:20:12,907 --> 00:20:15,475
In 2006, the stavros
niarchos foundation,

476
00:20:17,172 --> 00:20:20,653
a wealthy philanthropic
organization,

477
00:20:20,654 --> 00:20:24,439
wanted to give a new home

478
00:20:24,440 --> 00:20:26,136
to Greece's national
opera and national library.

479
00:20:26,137 --> 00:20:28,577
They wanted somewhere that
would inspire the people of Athens.

480
00:20:34,494 --> 00:20:36,775
Elly andriopoulou helped
manage the 566 million euro Grant

481
00:20:38,411 --> 00:20:40,804
given to the stavros niarchos
foundation cultural centre.

482
00:20:42,893 --> 00:20:46,374
Elly andriopouloi:
Pushing the boundaries

483
00:20:46,375 --> 00:20:47,897
@of architecture and engineering

484
00:20:47,898 --> 00:20:49,812
wasn't a goal in itself,

485
00:20:49,813 --> 00:20:51,858
but it was a very
important means

486
00:20:51,859 --> 00:20:53,179
to achieve the
vision of the sncc.

487
00:20:54,775 --> 00:20:56,123
So we didn't want to
just provide new premises

488
00:20:56,124 --> 00:20:57,994
to these two national
organizations;

489
00:20:57,995 --> 00:21:00,301
we wanted to give
them a new home,

490
00:21:00,302 --> 00:21:02,216
which would become a landmark.

491
00:21:02,217 --> 00:21:03,870
There were a lot of risks taken.

492
00:21:03,871 --> 00:21:05,191
The people
involved in the project

493
00:21:06,395 --> 00:21:07,917
were very passionate about
pushing these boundaries,

494
00:21:07,918 --> 00:21:10,746
and they certainly had
the expertise to do so.

495
00:21:10,747 --> 00:21:14,620
Narrator: The foundation
turned to the company

496
00:21:14,621 --> 00:21:16,143
that had transformed
the London skyline

497
00:21:16,144 --> 00:21:17,667
with the shard,

498
00:21:18,973 --> 00:21:20,293
the renzo piano
building workshop.

499
00:21:21,497 --> 00:21:25,021
Giorgio Bianchi
oversaw the project.

500
00:21:25,022 --> 00:21:28,851
Giorgio Bianchi: We had in mind

501
00:21:28,852 --> 00:21:30,372
this idea to raise
the land in some way

502
00:21:31,638 --> 00:21:34,205
and hide the opera
and the library

503
00:21:35,250 --> 00:21:37,469
under something like a hill.

504
00:21:37,470 --> 00:21:40,602
The hill was a park.

505
00:21:40,603 --> 00:21:42,996
I create my hill,

506
00:21:42,997 --> 00:21:44,781
and on top I put
the solar canopy.

507
00:21:49,612 --> 00:21:51,614
And then I plant my park.

508
00:21:54,617 --> 00:21:56,793
And here you have...

509
00:21:58,752 --> 00:22:01,407
The opera house and the library.

510
00:22:04,801 --> 00:22:06,847
Easy!

511
00:22:10,024 --> 00:22:11,590
Narrator: Building it would
prove to be anything but.

512
00:22:11,591 --> 00:22:15,202
The futuristic buildings
would hide behind a massive

513
00:22:15,203 --> 00:22:18,771
100-foot-high artificial hill.

514
00:22:18,772 --> 00:22:22,601
At one end, the new
earthquake-proof complex

515
00:22:22,602 --> 00:22:25,821
would be home to the
Greek national library

516
00:22:25,822 --> 00:22:27,862
and the 300,000-square-foot
national opera building.

517
00:22:30,044 --> 00:22:32,351
It would be topped off with a
huge square floating canopy

518
00:22:34,178 --> 00:22:38,660
over 300 feet long

519
00:22:38,661 --> 00:22:39,879
that would protect the complex
from the fierce Greek sun,

520
00:22:39,880 --> 00:22:42,925
and generate
electricity to run it

521
00:22:42,926 --> 00:22:44,450
from 5,700 solar panels.

522
00:22:46,930 --> 00:22:50,803
Many of the building
techniques needed

523
00:22:50,804 --> 00:22:52,244
had never been
used in Greece before.

524
00:22:53,589 --> 00:22:57,853
Elly: There were certainly many
challenges during construction,

525
00:22:57,854 --> 00:23:00,054
because we were pushing
these boundaries in engineering.

526
00:23:00,422 --> 00:23:03,772
The canopy was certainly
a very challenging element,

527
00:23:03,773 --> 00:23:07,776
the hill in the park.

528
00:23:07,777 --> 00:23:09,038
The seismic isolation
of such a large building...

529
00:23:09,039 --> 00:23:10,780
All of these challenges
were overcome

530
00:23:11,868 --> 00:23:14,827
and led to great innovation.

531
00:23:14,828 --> 00:23:16,959
Narrator: One of the
most important challenges

532
00:23:16,960 --> 00:23:19,000
was going to be protecting
it from the earth itself.

533
00:23:21,095 --> 00:23:22,487
[Alarms beeping]

534
00:23:22,488 --> 00:23:26,229
Ellie: Greece lies
on several fault lines

535
00:23:26,230 --> 00:23:29,450
and has a long
history of earthquakes.

536
00:23:29,451 --> 00:23:32,453
Traditionally, though, Athens
has remained unscathed.

537
00:23:32,454 --> 00:23:35,891
Unfortunately, that
changed in 1999

538
00:23:35,892 --> 00:23:37,652
when an earthquake
hit and killed 143 people.

539
00:23:39,766 --> 00:23:43,856
Narrator: In 2018,

540
00:23:43,857 --> 00:23:45,727
Greece was hit by
nearly 300 earthquakes.

541
00:23:45,728 --> 00:23:48,991
Quakes greater than
6.3 on the Richter scale

542
00:23:48,992 --> 00:23:53,300
can destroy a building.

543
00:23:53,301 --> 00:23:55,171
Ellie: If you're creating
any new building in Athens,

544
00:23:55,172 --> 00:23:56,932
you've got to take
earthquake risk seriously.

545
00:24:00,569 --> 00:24:02,329
Narrator: Structural
engineer Gregory penelis

546
00:24:02,876 --> 00:24:05,443
was part of the team
that took on the challenge.

547
00:24:05,444 --> 00:24:07,844
Gregory: Greece has actually
50% of the seismicity in Europe.

548
00:24:09,273 --> 00:24:11,754
So it's obviously a very
seismically prone area.

549
00:24:13,452 --> 00:24:17,237
Such a complex structure
was obviously a challenge,

550
00:24:17,238 --> 00:24:19,196
not only because
of its complexity,

551
00:24:20,546 --> 00:24:21,946
but also because
of its criticality,

552
00:24:22,417 --> 00:24:24,549
considering that it is an opera

553
00:24:24,550 --> 00:24:26,115
that has thousands
of people inside

554
00:24:26,116 --> 00:24:28,553
when in operation.

555
00:24:28,554 --> 00:24:29,424
So seismic safety
was a very big issue

556
00:24:29,425 --> 00:24:32,426
for the design of this building.

557
00:24:32,427 --> 00:24:35,211
Narrator: With
millions of people

558
00:24:35,212 --> 00:24:36,430
expected to visit each year,

559
00:24:36,431 --> 00:24:39,259
they couldn't take any chances.

560
00:24:39,260 --> 00:24:42,392
Joshua: The purpose
of any structure

561
00:24:42,393 --> 00:24:43,393
is to carry load or forces
from where they are

562
00:24:43,394 --> 00:24:45,526
down into the ground,

563
00:24:45,527 --> 00:24:47,397
and that's true of anything...

564
00:24:47,398 --> 00:24:49,051
Buildings, Bridges,
chairs, my skeleton.

565
00:24:49,052 --> 00:24:51,271
But when you have an
earthquake, what's happening is

566
00:24:51,272 --> 00:24:52,620
that the ground is shaking
violently from side to side,

567
00:24:52,621 --> 00:24:55,318
and it's that sideways force

568
00:24:55,319 --> 00:24:57,364
that has to be carried
down into the foundations.

569
00:24:57,365 --> 00:25:00,454
So if a structure is in
an earthquake zone,

570
00:25:00,455 --> 00:25:02,021
then it has to have a way to
resist that sideways motion,

571
00:25:02,022 --> 00:25:03,806
or it will fall down.

572
00:25:06,505 --> 00:25:10,508
Narrator: Most buildings
are made to resist force

573
00:25:10,509 --> 00:25:13,336
from the top down.

574
00:25:13,337 --> 00:25:15,078
But with an earthquake,

575
00:25:16,427 --> 00:25:17,776
you get sideways
or lateral movement

576
00:25:17,777 --> 00:25:19,779
that can easily
destroy most structures.

577
00:25:24,218 --> 00:25:25,697
Gregory: Both the
opera and the library

578
00:25:25,698 --> 00:25:28,351
are actually
seismically isolated.

579
00:25:28,352 --> 00:25:30,633
Seismic isolation is like you
put the building on rollers.

580
00:25:31,573 --> 00:25:34,532
So when the earth moves...
Because the earth moves,

581
00:25:34,533 --> 00:25:38,144
not the building...

582
00:25:38,145 --> 00:25:39,406
It moves underneath, and
the building stays the same.

583
00:25:39,407 --> 00:25:43,018
A very easy analogy
for the non-engineers

584
00:25:43,019 --> 00:25:45,419
is when you have a wooden
table and on top of it a toy truck,

585
00:25:45,979 --> 00:25:50,069
and you move the table,

586
00:25:50,070 --> 00:25:50,723
and the truck stays
without movement.

587
00:25:50,724 --> 00:25:54,900
The table moves.

588
00:25:54,901 --> 00:25:56,205
Or when you take the
tablecloth under the plate,

589
00:25:56,206 --> 00:25:58,600
and the plates stay,

590
00:25:59,514 --> 00:26:00,733
if you can do that.

591
00:26:02,604 --> 00:26:04,953
Narrator: All well
and good in principle,

592
00:26:04,954 --> 00:26:08,000
but how do you pull it off
with two huge buildings?

593
00:26:08,001 --> 00:26:11,830
Gregory: Here we're in
the basement of the opera.

594
00:26:11,831 --> 00:26:13,222
We are at minus 2
meters from the sea level,

595
00:26:13,223 --> 00:26:17,313
from the ground floor.

596
00:26:17,314 --> 00:26:18,880
Every column of the
opera and the library

597
00:26:18,881 --> 00:26:22,710
has a seismic
isolator underneath it,

598
00:26:22,711 --> 00:26:25,408
and underneath
this seismic isolator

599
00:26:25,409 --> 00:26:28,237
there is a concrete pedestal,

600
00:26:28,238 --> 00:26:29,999
and then we are standing on
the foundation of the building.

601
00:26:30,023 --> 00:26:33,895
So, the whole building

602
00:26:33,896 --> 00:26:35,767
is seismically isolated
from the ground

603
00:26:35,768 --> 00:26:38,552
so that when the ground
moves due to earthquake,

604
00:26:38,553 --> 00:26:40,686
the building remains stable.

605
00:26:41,774 --> 00:26:44,819
So when the earthquake happens,

606
00:26:44,820 --> 00:26:46,668
the pedestal and the ground
moves with a tolerance

607
00:26:46,692 --> 00:26:48,694
of 35 centimetres,
back and forth each way.

608
00:26:50,043 --> 00:26:52,914
One of them is
actually the largest one

609
00:26:52,915 --> 00:26:56,265
ever installed in Europe.

610
00:26:56,266 --> 00:26:57,626
The critical thing
is how we design

611
00:26:58,660 --> 00:27:02,576
all the mechanical
and electrical

612
00:27:02,577 --> 00:27:04,578
and architectural
features of the building

613
00:27:04,579 --> 00:27:06,232
that connect the ground
to the upper stories

614
00:27:06,233 --> 00:27:08,273
so that they can follow this
35-centimeter movement.

615
00:27:13,544 --> 00:27:16,851
Ellie: Allowing a
building of this size

616
00:27:16,852 --> 00:27:20,463
to have 70 centimetres
of movement

617
00:27:20,464 --> 00:27:22,248
requires an awful lot
of forward planning.

618
00:27:22,249 --> 00:27:25,599
Every wire, every pipe

619
00:27:25,600 --> 00:27:28,428
that's going in and
out of this building

620
00:27:28,429 --> 00:27:31,039
requires an extra
flexible section

621
00:27:31,040 --> 00:27:32,954
in order that they don't break
when the building is moving.

622
00:27:32,955 --> 00:27:36,044
Corina: Every wall
joint and every staircase

623
00:27:36,045 --> 00:27:39,352
has to have a movement gap,

624
00:27:39,353 --> 00:27:41,180
which they then
fill with silicon filler.

625
00:27:41,181 --> 00:27:43,356
When the building
shakes, the silicon breaks.

626
00:27:43,357 --> 00:27:47,490
That's a lot of filling
and repair work,

627
00:27:47,491 --> 00:27:49,091
but its much better
than the alternative.

628
00:27:52,366 --> 00:27:56,543
Narrator: Their next challenge

629
00:27:56,544 --> 00:27:58,545
was to create the
enormous 100-foot-high hill

630
00:27:58,546 --> 00:28:01,896
that gives the building
its signature shape.

631
00:28:01,897 --> 00:28:04,638
Hayley: This isn't just
about creating a building.

632
00:28:04,639 --> 00:28:06,988
When you're making
a whole new hill

633
00:28:06,989 --> 00:28:09,730
you're creating geography.

634
00:28:09,731 --> 00:28:11,571
They've actually altered
the skyline of Athens.

635
00:28:14,867 --> 00:28:16,868
Narrator: This
10-million-cubic-foot hill

636
00:28:16,869 --> 00:28:20,045
is made up of enough dirt

637
00:28:20,046 --> 00:28:21,606
to fill 120 olympic-size
swimming pools.

638
00:28:25,747 --> 00:28:27,827
3,500 gravel pillars had to
be constructed underneath

639
00:28:29,098 --> 00:28:31,535
to hold the soil in place
and prevent landslides.

640
00:28:36,932 --> 00:28:38,812
Then, the top was planted
with over 1,000 trees.

641
00:28:40,588 --> 00:28:44,591
The effect of creating the park

642
00:28:44,592 --> 00:28:45,912
was to lower the
local temperature

643
00:28:46,725 --> 00:28:48,508
from the shade
the trees generate.

644
00:28:48,509 --> 00:28:51,946
The hill, though, had
another purpose, too.

645
00:28:51,947 --> 00:28:55,384
Giorgio: It was just to give
back to this part of the city

646
00:28:55,385 --> 00:28:57,605
the idea that they
have the sea very close,

647
00:28:58,867 --> 00:29:03,175
they can use this area

648
00:29:03,176 --> 00:29:05,096
to get to a point where
the sea is visible again.

649
00:29:07,876 --> 00:29:11,923
Narrator: At the summit,

650
00:29:11,924 --> 00:29:13,576
looking over the
mediterranean sea,

651
00:29:13,577 --> 00:29:15,187
sits the engineers'
greatest achievement...

652
00:29:15,188 --> 00:29:18,799
The canopy,

653
00:29:18,800 --> 00:29:20,367
a huge technological marvel

654
00:29:21,760 --> 00:29:24,326
that needed
engineering solutions

655
00:29:24,327 --> 00:29:27,068
used nowhere else in the world.

656
00:29:27,069 --> 00:29:30,463
Gregory: It is a structure

657
00:29:30,464 --> 00:29:32,024
that's 100 meters
by 100 meters in plan.

658
00:29:33,510 --> 00:29:37,862
The magnitude of this

659
00:29:37,863 --> 00:29:39,579
and the need to create
this very large structural spot

660
00:29:39,603 --> 00:29:43,128
of more than 75
meters clear span

661
00:29:43,129 --> 00:29:44,957
led to a lot of innovations.

662
00:29:46,523 --> 00:29:50,613
Hayley: There are 750 panels,

663
00:29:50,614 --> 00:29:52,174
creating a 100-meter
by 100-meter canopy

664
00:29:53,879 --> 00:29:56,316
that simply floats on
the Athens skyline.

665
00:29:57,970 --> 00:30:00,450
It's a beautiful
piece of engineering.

666
00:30:04,672 --> 00:30:07,630
Narrator: As well
as being beautiful,

667
00:30:07,631 --> 00:30:10,459
the huge 4,700-ton canopy

668
00:30:10,460 --> 00:30:13,158
had to survive the
mediterranean storms

669
00:30:13,159 --> 00:30:15,422
that hit Greece every year.

670
00:30:17,119 --> 00:30:20,165
With wind speeds reaching
over 60 miles an hour,

671
00:30:20,166 --> 00:30:22,342
the canopy had the potential
to act like a giant wing

672
00:30:23,517 --> 00:30:27,650
and be ripped off the building.

673
00:30:27,651 --> 00:30:29,411
The engineers had to
come up with a solution.

674
00:30:29,566 --> 00:30:33,439
They decided to make the roof

675
00:30:33,440 --> 00:30:34,962
so it behaves like
a spoiler on a car,

676
00:30:34,963 --> 00:30:37,573
creating down-force when
it's caught by the wind.

677
00:30:37,574 --> 00:30:41,708
So instead of lifting,

678
00:30:41,709 --> 00:30:43,405
it pushes down onto
the supporting pillars.

679
00:30:43,406 --> 00:30:46,887
To test it out,
they built a model

680
00:30:46,888 --> 00:30:49,585
to see how the wind
would affect the roof.

681
00:30:49,586 --> 00:30:51,786
Its aerodynamic shape could
survive the powerful storms.

682
00:30:53,460 --> 00:30:55,941
They then had to find a
material that was strong enough

683
00:30:57,856 --> 00:31:00,296
to span the huge distance and
cope with the force of the wind.

684
00:31:02,077 --> 00:31:06,385
They chose ferrocement.

685
00:31:06,386 --> 00:31:08,126
Gregory: Ferrocement
has been used extensively

686
00:31:08,127 --> 00:31:12,521
in boat building.

687
00:31:12,522 --> 00:31:14,522
So tankers were built
from ferrocement in the '70s,

688
00:31:14,611 --> 00:31:17,005
and also it was used
as cladding material

689
00:31:18,137 --> 00:31:20,226
for very elaborate buildings.

690
00:31:22,402 --> 00:31:25,883
Hayley: Ferrocement is
made of a fine wire mesh

691
00:31:25,884 --> 00:31:29,887
with a thin layer of concrete.

692
00:31:29,888 --> 00:31:31,889
It was first invented
in the 1840s in France

693
00:31:31,890 --> 00:31:34,090
and is thought to be the
first ever reinforced concrete.

694
00:31:36,024 --> 00:31:39,766
Ellie: Ferrocement
confounds our expectations

695
00:31:39,767 --> 00:31:43,639
about what concrete
can be used for.

696
00:31:43,640 --> 00:31:45,720
This is concrete that is
thin and delicate and light.

697
00:31:46,905 --> 00:31:50,951
Narrator: Ferrocement
can be made much thinner

698
00:31:50,952 --> 00:31:53,301
and outperform traditional
reinforced concrete.

699
00:31:53,302 --> 00:31:55,391
But that requires the
exact right combination

700
00:31:56,479 --> 00:32:00,178
of cement and reinforcement.

701
00:32:00,179 --> 00:32:02,339
Gregory: We needed to go
through very extensive testing

702
00:32:02,921 --> 00:32:05,575
for the ferrocement.

703
00:32:07,142 --> 00:32:09,143
Narrator: When tested,
the 2-inch-thick panels

704
00:32:09,144 --> 00:32:12,842
were able to support

705
00:32:12,843 --> 00:32:13,843
nearly 1,000 tons of
force per square foot...

706
00:32:13,844 --> 00:32:16,412
The weight of six blue whales.

707
00:32:17,936 --> 00:32:19,816
Gregory: This thin mesh
of 1 millimetre diameter

708
00:32:21,069 --> 00:32:23,115
is not produced normally
as a structural material.

709
00:32:24,246 --> 00:32:26,901
It's produced as a fence.

710
00:32:29,948 --> 00:32:32,036
Narrator: The ferrocement
was thin enough

711
00:32:32,037 --> 00:32:34,864
to keep down the
weight of the structure

712
00:32:34,865 --> 00:32:36,974
and strong enough to span
over 300 feet in each direction.

713
00:32:36,998 --> 00:32:41,393
The next problem

714
00:32:41,394 --> 00:32:42,698
was that the down-force
of the canopy in high winds

715
00:32:42,699 --> 00:32:46,224
would be enough to push
the supporting columns

716
00:32:46,225 --> 00:32:49,531
through the roof underneath.

717
00:32:49,532 --> 00:32:52,012
The engineers came up
with a radical solution...

718
00:32:52,013 --> 00:32:53,813
To build the canopy its
own suspension system.

719
00:32:55,756 --> 00:32:58,193
Gregory: Above us and
below us is ferrocement.

720
00:32:59,281 --> 00:33:01,980
Now we can see it,

721
00:33:03,329 --> 00:33:04,633
the whole structure
with the ribs,

722
00:33:04,634 --> 00:33:06,154
and we are seeing
the suspension system

723
00:33:06,767 --> 00:33:09,030
of the canopy from the column.

724
00:33:12,642 --> 00:33:14,643
Narrator: Instead of
sitting on the columns,

725
00:33:14,644 --> 00:33:17,255
the canopy sits on
the suspension system,

726
00:33:17,256 --> 00:33:19,056
which absorbs down-force
even in heavy storms.

727
00:33:21,477 --> 00:33:24,002
Gregory: The columns
enter the canopy,

728
00:33:25,873 --> 00:33:28,025
and then it is suspended with a
system of Springs and dampers

729
00:33:28,049 --> 00:33:31,791
from the column,

730
00:33:31,792 --> 00:33:33,314
so it's hanging from the column.

731
00:33:33,315 --> 00:33:35,577
Additionally we
have vertical brakes

732
00:33:35,578 --> 00:33:38,319
that don't allow the canopy
to move for small winds.

733
00:33:38,320 --> 00:33:42,280
It only moves for large winds.

734
00:33:42,281 --> 00:33:44,681
The whole canopy has an ability
to move 15 to 20 centimetres.

735
00:33:45,675 --> 00:33:48,938
But this movement will
only happen in a hurricane.

736
00:33:48,939 --> 00:33:52,638
Once or twice per year,

737
00:33:52,639 --> 00:33:54,814
this is the actual frequency

738
00:33:54,815 --> 00:33:56,511
that we have
vibrations of the canopy.

739
00:33:56,512 --> 00:33:59,079
To have the actual vertical load

740
00:33:59,080 --> 00:34:00,863
100% of it being
suspended from Springs,

741
00:34:00,864 --> 00:34:03,104
to my knowledge, it's the
first application in the world.

742
00:34:08,046 --> 00:34:09,886
Narrator: The canopy
isn't only for decoration;

743
00:34:10,483 --> 00:34:14,399
its 5,700 solar panels

744
00:34:14,400 --> 00:34:17,010
generate over 2 gigawatts
of electricity a year...

745
00:34:17,011 --> 00:34:19,405
Enough to power 1.4
million houses for an hour

746
00:34:21,798 --> 00:34:25,540
and most of what the
entire complex needs.

747
00:34:25,541 --> 00:34:28,152
Joshua: This
building is designed

748
00:34:28,153 --> 00:34:30,415
to be sleek and stylish,

749
00:34:30,416 --> 00:34:31,720
full of tech, really
heavily engineered.

750
00:34:31,721 --> 00:34:34,027
This is a fantastic
piece of engineering.

751
00:34:34,028 --> 00:34:35,942
Narrator: The snfcc
took four years to build,

752
00:34:35,943 --> 00:34:39,293
opening its doors
to the public in 2016.

753
00:34:39,294 --> 00:34:43,210
The building is not
only a testament

754
00:34:43,211 --> 00:34:45,102
to how modern engineering
can realize the impossible,

755
00:34:45,126 --> 00:34:47,563
but built at a time
of crisis in Greece,

756
00:34:48,521 --> 00:34:50,218
it gave hope to Athens

757
00:34:51,959 --> 00:34:53,525
and a modern focus to the
city's history and heritage.

758
00:34:53,526 --> 00:34:56,094
Hayley: The snfcc
is for everybody,

759
00:34:57,138 --> 00:35:00,923
and it's a real gift to Athens.

760
00:35:00,924 --> 00:35:04,144
Gregory: This building
has completely transformed

761
00:35:04,145 --> 00:35:06,973
the whole area of Athens.

762
00:35:06,974 --> 00:35:08,105
It has become a point of
attraction for all athenians...

763
00:35:08,106 --> 00:35:11,760
Not only athenians,
but all Greeks.

764
00:35:11,761 --> 00:35:13,826
Elly: I think this is one of
the most important things,

765
00:35:13,850 --> 00:35:16,504
if not the most important thing,

766
00:35:16,505 --> 00:35:18,637
that has happened in
Greece the last few years.

767
00:35:18,638 --> 00:35:21,030
And I'm very proud
that I was part of it

768
00:35:21,031 --> 00:35:22,250
and very fortunate.

769
00:35:28,561 --> 00:35:33,521
Narrator: Named one of the
world's most beautiful cities,

770
00:35:33,522 --> 00:35:35,762
modern Singapore certainly
has some incredible buildings.

771
00:35:36,699 --> 00:35:39,180
But it also has some
of the cleverest...

772
00:35:42,923 --> 00:35:45,272
like the hive,

773
00:35:45,273 --> 00:35:46,882
built for the nanyang
technical university.

774
00:35:46,883 --> 00:35:49,929
Corina: University buildings
haven't really changed

775
00:35:49,930 --> 00:35:52,932
since the 16th century.

776
00:35:52,933 --> 00:35:54,368
Boxy buildings,
teacher in the front,

777
00:35:54,369 --> 00:35:58,067
children sitting quietly.

778
00:35:58,068 --> 00:36:00,069
Narrator: It not only
looks eye-popping,

779
00:36:00,070 --> 00:36:02,246
but has a
revolutionary design...

780
00:36:02,247 --> 00:36:05,858
Classrooms with no corners,

781
00:36:05,859 --> 00:36:07,773
and a building that
gets wider as it gets taller

782
00:36:07,774 --> 00:36:09,863
to create an eco-cooling system

783
00:36:11,778 --> 00:36:13,779
capable of combatting the hot
and humid Singapore climate,

784
00:36:13,780 --> 00:36:15,956
creating a building for the
21st century and beyond.

785
00:36:18,872 --> 00:36:21,353
Kam chan hin wanted
a building custom-made

786
00:36:22,832 --> 00:36:26,183
to teach the next
generation of students.

787
00:36:26,184 --> 00:36:28,446
Kam chan hin: This building
is very much designed

788
00:36:28,447 --> 00:36:30,970
for the millennials.

789
00:36:30,971 --> 00:36:32,885
The new generation of learners,

790
00:36:32,886 --> 00:36:34,191
they like to explore,
they like to participate,

791
00:36:34,192 --> 00:36:37,846
and they go for quick images.

792
00:36:37,847 --> 00:36:39,283
The mobile phone
is a good example.

793
00:36:39,284 --> 00:36:41,328
We felt that a
building of this kind

794
00:36:41,329 --> 00:36:42,590
actually encourages
students to speak up,

795
00:36:42,591 --> 00:36:44,898
to challenge assumptions,

796
00:36:46,639 --> 00:36:48,759
to talk to one another, and
to learn from one another.

797
00:36:50,730 --> 00:36:52,948
Narrator: Architect Matt cash

798
00:36:52,949 --> 00:36:54,602
was ready to take
on the challenge.

799
00:36:54,603 --> 00:36:57,518
Matt cash: No corners.

800
00:36:57,519 --> 00:36:59,694
No corners. Okay.

801
00:36:59,695 --> 00:37:01,522
Why no corners?

802
00:37:01,523 --> 00:37:02,958
And the idea being

803
00:37:02,959 --> 00:37:04,743
is that in a way,
corners are defendable,

804
00:37:04,744 --> 00:37:06,571
kind of you can get
your back to a corner

805
00:37:06,572 --> 00:37:10,227
and you're kind of like this,

806
00:37:10,228 --> 00:37:11,750
and it sets up a kind of a
dynamic in the classroom

807
00:37:11,751 --> 00:37:14,013
between again the kind
of the lecturer or the master

808
00:37:14,014 --> 00:37:17,234
and the pupils,

809
00:37:17,235 --> 00:37:18,670
and they didn't want to do that.

810
00:37:18,671 --> 00:37:19,845
They wanted it in the round.

811
00:37:19,846 --> 00:37:21,020
And it's if you meet
at a round table

812
00:37:21,021 --> 00:37:22,978
there's no hierarchy there.

813
00:37:22,979 --> 00:37:24,499
A round table is
completely Democratic.

814
00:37:26,983 --> 00:37:29,855
Narrator: The innovations
didn't stop there,

815
00:37:29,856 --> 00:37:32,858
because the university
also wanted the hive

816
00:37:32,859 --> 00:37:34,686
to be one of the most
ecologically friendly buildings

817
00:37:34,687 --> 00:37:38,385
in the city.

818
00:37:38,386 --> 00:37:39,778
Chan hin: We have
an overall target

819
00:37:39,779 --> 00:37:41,215
to reduce energy
consumption by 30%.

820
00:37:42,521 --> 00:37:46,698
Narrator: The
only way to do that

821
00:37:46,699 --> 00:37:48,352
was to get rid of
traditional air conditioning.

822
00:37:48,353 --> 00:37:50,753
Matt: When we're thinking
about the geometry of the building,

823
00:37:52,182 --> 00:37:53,899
we're thinking about how
do you cool that environment

824
00:37:53,923 --> 00:37:57,535
in the best way possible,

825
00:37:57,536 --> 00:37:59,624
not using too much energy?

826
00:37:59,625 --> 00:38:01,626
Ellie: With a single room,
we can air-condition it.

827
00:38:01,627 --> 00:38:03,671
When we get to the scale
of big buildings, though,

828
00:38:03,672 --> 00:38:05,457
it starts to get expensive

829
00:38:07,023 --> 00:38:08,633
and is a massive drain
on energy and resources.

830
00:38:08,634 --> 00:38:11,810
It's not eco,

831
00:38:11,811 --> 00:38:12,986
and we don't like it.

832
00:38:15,205 --> 00:38:18,251
Narrator: So the hive came
with two monumental challenges...

833
00:38:18,252 --> 00:38:20,298
To engineer a building
without a corner in sight

834
00:38:21,864 --> 00:38:24,476
and to keep it cool

835
00:38:26,086 --> 00:38:26,913
in one of the most
humid cities in the world

836
00:38:26,914 --> 00:38:29,306
without air conditioning.

837
00:38:29,307 --> 00:38:33,005
Matt and the team got to work,

838
00:38:33,006 --> 00:38:35,268
reinventing how
a university works.

839
00:38:35,269 --> 00:38:38,489
Matt: So we started
with one classroom,

840
00:38:38,490 --> 00:38:40,186
which is in effect a
kind of an oval shape.

841
00:38:40,187 --> 00:38:41,448
And then we took
that one classroom

842
00:38:41,449 --> 00:38:44,103
and we arrayed it,

843
00:38:44,104 --> 00:38:45,887
we clustered it
around a central atrium.

844
00:38:45,888 --> 00:38:48,586
And in a way that clustering
created the coming together.

845
00:38:48,587 --> 00:38:51,371
So each of the classrooms
arrayed around a central space

846
00:38:51,372 --> 00:38:55,419
and then they
stagger up and climb.

847
00:38:55,420 --> 00:38:57,580
It's about, in a way,
increasing student interactivity.

848
00:38:58,771 --> 00:39:02,339
That was really the
beginning of the idea

849
00:39:02,340 --> 00:39:03,540
and the beginning of the form.

850
00:39:06,169 --> 00:39:08,649
Narrator: The hive is made
up of 12 8-story-high towers

851
00:39:08,650 --> 00:39:11,044
that slowly creep outwards
from the base of the building.

852
00:39:12,654 --> 00:39:16,744
Incorporating these
circular classrooms

853
00:39:16,745 --> 00:39:19,356
had drastically changed
the shape of the structure.

854
00:39:19,357 --> 00:39:22,315
Corina: You've got a building
that's getting wider and wider

855
00:39:22,316 --> 00:39:26,275
before it goes in again.

856
00:39:26,276 --> 00:39:28,276
It's much like a barrel
that wants to fall outward.

857
00:39:28,975 --> 00:39:31,295
Narrator: Building towers that
get wider was far from easy.

858
00:39:33,545 --> 00:39:36,808
Joshua: Whenever you
haveúanything leaning or at an angle,

859
00:39:36,809 --> 00:39:40,115
@then it wants to move sideways,

860
00:39:40,116 --> 00:39:41,465
and there's that sideways
force that also has to be resisted

861
00:39:41,466 --> 00:39:44,119
and carried on
down to the ground.

862
00:39:44,120 --> 00:39:45,338
The consequences
of not considering

863
00:39:45,339 --> 00:39:46,644
the stability
correctly at all stages

864
00:39:46,645 --> 00:39:49,211
can be quite severe.

865
00:39:49,212 --> 00:39:51,344
Narrator: The engineers
tilted the columns

866
00:39:51,345 --> 00:39:53,825
to work with the unusual
shape of the building,

867
00:39:53,826 --> 00:39:56,828
letting them carry the
weight of the floors above

868
00:39:56,829 --> 00:39:58,396
straight down to
the ground below

869
00:39:59,440 --> 00:40:00,572
in one continuous motion.

870
00:40:02,225 --> 00:40:04,749
Matt: The building kind
of progressively steps out.

871
00:40:04,750 --> 00:40:07,969
So each floor

872
00:40:07,970 --> 00:40:08,928
is slightly cantilevered
out from the next one.

873
00:40:08,929 --> 00:40:11,625
Now, when you're doing that

874
00:40:11,626 --> 00:40:13,410
with two kind of
curving columns like that,

875
00:40:13,411 --> 00:40:15,107
the building wants to fall over.

876
00:40:15,108 --> 00:40:17,326
As the levels step up,

877
00:40:17,327 --> 00:40:18,198
at every level we
have a ring beam,

878
00:40:18,199 --> 00:40:21,026
which is almost like in a barrel

879
00:40:21,027 --> 00:40:22,984
where you have horizontal
things that ties the barrel together.

880
00:40:22,985 --> 00:40:25,378
It stops the
columns falling out,

881
00:40:25,379 --> 00:40:27,059
and that ties the whole
structure together.

882
00:40:29,992 --> 00:40:31,079
Ellie: You don't often see
leaning columns like that.

883
00:40:31,080 --> 00:40:34,518
It kind of goes against

884
00:40:34,519 --> 00:40:35,736
everything we think
engineering should be...

885
00:40:35,737 --> 00:40:37,137
Straight up and
down, solid, robust.

886
00:40:41,003 --> 00:40:42,656
Narrator: They may have
overcome getting rid of the corners.

887
00:40:42,657 --> 00:40:46,225
Now they had to work
out how to keep it cool.

888
00:40:46,226 --> 00:40:50,011
Matt: Part of our
challenge, really,

889
00:40:50,012 --> 00:40:51,317
was about the
environment in Singapore.

890
00:40:51,318 --> 00:40:53,667
It's a very hot,
humid environment.

891
00:40:53,668 --> 00:40:55,930
How do you cool
that environment?

892
00:40:55,931 --> 00:40:59,107
And one way of doing that

893
00:40:59,108 --> 00:41:00,935
is to create an
atrium in the middle,

894
00:41:00,936 --> 00:41:04,461
and atriums work by hot air,

895
00:41:04,462 --> 00:41:06,102
which hot air rises,
rising up the middle,

896
00:41:06,725 --> 00:41:08,161
and then that drags air with it

897
00:41:09,554 --> 00:41:11,380
and creates almost
like a chimney.

898
00:41:11,381 --> 00:41:12,991
And that chimney
draws all the hot air

899
00:41:12,992 --> 00:41:14,210
up and away from the building.

900
00:41:15,342 --> 00:41:17,038
So the geometry was generated

901
00:41:17,039 --> 00:41:19,388
by trying to kind
of cool the middle.

902
00:41:19,389 --> 00:41:22,653
Joshua: This is a
form of passive cooling

903
00:41:22,654 --> 00:41:24,014
which uses the
form of the building

904
00:41:25,004 --> 00:41:26,961
to block, sink,
and dissipate heat

905
00:41:26,962 --> 00:41:31,357
in a natural way,

906
00:41:31,358 --> 00:41:32,011
and it's a great way of really
reducing the energy consumption,

907
00:41:32,012 --> 00:41:34,708
which is really important

908
00:41:34,709 --> 00:41:36,014
in somewhere hot and
humid like Singapore.

909
00:41:36,015 --> 00:41:37,375
Narrator: The
shape of the building

910
00:41:38,408 --> 00:41:39,539
draws hot air up
and out of the roof.

911
00:41:39,540 --> 00:41:42,890
The constant
flow of air cools it.

912
00:41:42,891 --> 00:41:45,371
And the hive's plants
provide added shade,

913
00:41:45,372 --> 00:41:48,766
protecting the
building from the sun.

914
00:41:48,767 --> 00:41:50,942
Hayley: The plants
inside the building

915
00:41:50,943 --> 00:41:52,857
help to lower the
temperature in the hall.

916
00:41:52,858 --> 00:41:55,294
Chan hin: This building
is totally energy efficient.

917
00:41:55,295 --> 00:41:57,175
It's been given the
platinum Mark for excellence

918
00:41:57,297 --> 00:42:00,734
in energy sustainability.

919
00:42:00,735 --> 00:42:03,302
Narrator: Matt had
met the challenges

920
00:42:03,303 --> 00:42:05,043
set by the university,

921
00:42:05,044 --> 00:42:07,349
but he didn't stop there.

922
00:42:07,350 --> 00:42:08,916
He wanted a
building that stood out.

923
00:42:08,917 --> 00:42:10,266
Matt: We didn't
have enough money

924
00:42:11,616 --> 00:42:13,530
to have a lot of
different finishes,

925
00:42:13,531 --> 00:42:16,968
and so in effect
the floor, the walls,

926
00:42:16,969 --> 00:42:19,144
the cladding of the outside
of the building is all concrete.

927
00:42:19,145 --> 00:42:22,843
People are expecting
concrete to be grey,

928
00:42:22,844 --> 00:42:24,932
'cause that's the
cheapest way of doing it.

929
00:42:24,933 --> 00:42:27,021
And if you had just
a big grey building,

930
00:42:27,022 --> 00:42:29,284
it wouldn't have the
kind of textural relief

931
00:42:29,285 --> 00:42:31,069
that you would you would want.

932
00:42:31,070 --> 00:42:33,854
And so we experimented

933
00:42:33,855 --> 00:42:34,986
with lots of different ways
of playing with concrete,

934
00:42:34,987 --> 00:42:37,031
treating it in a
way like wet Clay.

935
00:42:37,032 --> 00:42:39,294
On the cladding of the building

936
00:42:39,295 --> 00:42:40,295
we use something
called a retarder,

937
00:42:40,296 --> 00:42:43,864
which is in effect

938
00:42:43,865 --> 00:42:44,909
something that prevents
the concrete drying

939
00:42:44,910 --> 00:42:48,173
at the same speed.

940
00:42:48,174 --> 00:42:49,566
And if the concrete is
drying at different speeds,

941
00:42:49,567 --> 00:42:51,527
then some of it's hard
and some of it's still wet.

942
00:42:51,699 --> 00:42:54,658
And then you wash that off.

943
00:42:54,659 --> 00:42:56,299
So some of the concrete
exposes the stone,

944
00:42:57,009 --> 00:42:59,837
the aggregate
inside the concrete,

945
00:42:59,838 --> 00:43:01,206
and some the top surface
just the concrete finish.

946
00:43:01,230 --> 00:43:04,363
Having that variety

947
00:43:04,364 --> 00:43:05,234
means your eye kind
of enjoys exploring it,

948
00:43:05,235 --> 00:43:08,976
and I think rather than

949
00:43:08,977 --> 00:43:10,369
understanding the
building immediately,

950
00:43:10,370 --> 00:43:11,970
it kind of demands
you look at it closer.

951
00:43:13,721 --> 00:43:17,855
Narrator: Although
it's a radical design,

952
00:43:17,856 --> 00:43:20,096
the building has already won
the hearts of the community.

953
00:43:20,380 --> 00:43:22,817
Chan hin: It's called
the dim sum building

954
00:43:23,557 --> 00:43:25,776
by some locals.

955
00:43:25,777 --> 00:43:27,038
That is because the shape
also resembles the tiffin trays

956
00:43:27,039 --> 00:43:31,346
that are used to
serve the dim sum.

957
00:43:31,347 --> 00:43:35,220
Joshua: This is obviously
a really beautiful structure.

958
00:43:35,221 --> 00:43:36,656
It would be a great and
interesting place to work.

959
00:43:36,657 --> 00:43:40,268
Chan hin: From what we know,

960
00:43:40,269 --> 00:43:41,183
the students actually
love the place,

961
00:43:41,184 --> 00:43:43,271
of course it's very iconic.

962
00:43:43,272 --> 00:43:44,012
It's become a bit
of a tourist spot.

963
00:43:44,013 --> 00:43:47,014
We're very proud of it.

964
00:43:47,015 --> 00:43:48,886
Narrator: The hive
created an environment

965
00:43:48,887 --> 00:43:51,087
that challenged the ideaúof
how a university should work

966
00:43:51,672 --> 00:43:54,153
and succeeded
beyond all expectations,

967
00:43:55,241 --> 00:43:59,418
showing how engineering

968
00:43:59,419 --> 00:44:00,724
isn't only about keeping
a building standing;

969
00:44:00,725 --> 00:44:02,770
it's about changing
what's possible.


